Huntmaster Bottom End

For gasket sets see click here; individual gaskets click here; pistons click here; for oil, oil pipes and unions click here; for ball bearings click here.

It is a good idea to have the big-end eyes of alloy con-rods checked for ovality and it is imperative that the oil ways are cleaned out. When rebuilding the bottom end of a Huntmaster or other engine with a plain timing side bearing we strongly recommend that the bushes are fitted to the crankcases and then ‘line bored’. This will ensure that they are in perfect alignment with the drive side roller main bearings, resulting in a perfect bottom end, which will last many thousands of miles. We can of course carry out this work on your behalf, the cost of fitting each bush. We consider this money well spent for peace of mind and saves many hours of scraping in bushes, which is frequently required otherwise.

The crankshaft end float should be .001”-.003”. The diameter of the big end journal was increased in 1958 but this later crank is often found in earlier engines so please check. Standard size of the small big end journal is 1.460”, large 1.687”; timing side journal 1.375”. Big end nut torque setting is 22 lbs/ft.

Prices of camshafts are for exchange only, THIS MEANS THAT WE WANT YOUR OLD ONE FIRST. If the lobes of the cam are badly worn there will be an extra charge to cover the cost of building them up, price per lobe is part number 1750-91. Additionally if the camshaft is worn where it runs in a bush or bearing there will be an extra charge for reclaiming it by industrial hard chrome plating it back to size, price is given by part number RES-14. This guarantees that you get a good cam. The profiles we use are close but not necessarily exact copies of the originals. We can recondition any cams not listed.

Timing Case Screws Individual screws may be ordered but for convenience the contents of each set are listed. Sets with a ‘Q’ suffix are in stainless steel.

Huntmaster

Set No.

014

015

020

Length

2”1”2 1/8

1954-58 outer

CS03

435

1954-58 outer, stainless

CS03Q

435

1954-58 inner

CS10

4

Part No.

Description

Per

Years

PACK-ADV-003

500 / 650 Twin, Crank kitA

047

Screw, through oil pump41954-58

0591

Crankcase tie bolt, 5/16 X 1 1/211954-58

0591Q

Crankcase tie bolt, 5/16 X 1 1/2, stainless11954-58

45-2776

Sprocket, 19 teeth11954-58

65-2538

Sprocket, 20 tegs11954-58

65-2541

Sprocket, 23 tegs11954-58

67-1132

Sprocket, 18 tegs11954-58

67-1133

Sprocket, 21 tegs11954-58

71-1126FH

Separate filter plate that fits between sump plate and crankcase11954-58

71-2370

Oil pressure regulator assembly, 50 p.s.i.11954-58

2390-54

Crankcase tie stud 5/16 X 4 1/821954-58

2393-54

Crankcase tie stud, 5/16 X 3 ¼11954-58

5882-54

Oil pipe with nut, chrome, delivery11954

5885-54

Oil pipe with nut, chrome, return, pattern wanted to copy, small reward.11954

5892-52

Rubber ‘T’ connector, oil return pipe to tank and rocker feed pipe11954

5896-29

Rubber connector, oil feed pipe to tank11954

10300-54U

Crankcases (used) state year11954-58

10303-54

Inner timing cover11954-58

10304-54U

Timing cover11954-58

10307-54

Cylinder base stud1954-58

10311-54

Sump plate stud41954-58

10314-54

Steel sump plate, gauze, screws and gaskets – all the bits you need11954-58

10314-54A

Steel sump plate with magnetic drain plug, gauze, screws and gaskets – all the bits you need11954-58

10315-54

Timed breather11954-58

10319-54

Breather cork 1/8″ thickAR1954-58

10320-54

Breather cork 5/32” thickAR1954-58

10322-54

Breather cork 3/32″ thickAR1954-58

10322A-54

Breather cork 7/32″ thickAR1954-58

10323-54

Crankshaft oil seal11954-58

10329-54

Main bearing, drive side11954-58

10330-54

Main bearing, timing side bush11954-58

10330-54+10

Main bearing, timing side bush, .010″ oversize on outside diameter for worn cases11954-58

Our timing side bushes are manufactured in the UK to a high standard and are suitable for crankshafts down to -.060 and must be line bored to size after fitting; see the notes at the start of this section.

10331-54

Camshaft and inner idler pinion bush41954-58

10332-54

Crankcase dowel11954-58

10334-54

Oil pump stud, long21954-58

10335-54

Oil pump stud, short11954-58

10336-54

Tie stud, upper rear crankcase11954-58

10337-54

Magneto retaining stud31954-58

10338-54

Stud / Dowel for timing caseAR1954-58

10340-54

Idler pinion bush, outer11954-58

10344-54

Dynamo driving sprocket11954-58

10345-54

Lockwasher, dynamo driving sprocket11954-58

10346-54

Dynamo driving sprocket nut11954-58

10348-54

Dynamo driven sprocket 11T11954-58

10349-54

Dynamo sprocket lockwasher11954-58

10351-54

Dynamo cork11954-58

10352-54

Dynamo driven sprocket nut11954-58

10353-54

Dynamo chain11954-58

10365-54

Oil scavenge pipe from sump11954-58

10367-54

Oil scavenge pipe bolt11954-58

10374-54

Oil pressure regulator spring11954-58

10376-54

Oil pipe union on cranklecase – doh!, I mean crankcase21954-58

10378-54

Dynamo strap trunnion, tapped11954-58

10379-54

Dynamo strap trunnion, plain11954-58

10380-54

Dynamo strap bolt11954-58

10381-54

Dynamo strap saddle washer11954-58

10382-54

Dynamo strap pivot stud21954-58

10386-54

Magneto bolt, long lower11954-58

10386-54Q

Magneto bolt, long lower, stainless11954-58

10388-54

Anti drain valve spring, inside crankcase11954-58

10389-54

Anti drain valve grub screw, above timing side main bush in crankcase11954-58

10390-54

Breather pipe on left crankcase11954-58

10401-54

Crankshaft assembly, small journal, used ones are usually available11954-57

10401-58

Crankshaft assembly, large journal, used ones are occasionally available11958

10404-54

Crankshaft sludge trap plug, small journal21954-57

10404-58

Crankshaft sludge trap plug, large journal21958

10404-58A

Crankshaft sludge trap plug, large journal, uses hexagon ‘Allen’ key21958

10405-54

Flywheel bolt, small journal61954-57

10405-58

Set of flywheel bolts and washers, large journal crankshaft11954-58

10406-54

Nut, flywheel bolt61954-58

10407-54

Washer, flywheel bolt61954-58

10410-54

Con-rod, drive side, small journal, reconditioned, EXCHANGE, may sell11954-57

10410-58

Con-rod, drive side, large journal, brand new billet rod11958

10411-54

Con-rod, timing side, small journal, reconditioned, EXCHANGE, may sell11954-57

10411-58

Con-rod, timing side, large journal, brand new billet rod11958

10414-54

Small end bush21954-58

10416-54/std

Big end shells, small journal 1.46″, Std11954-57

10416-54/10

Big end shells, small journal 1.46″, -.010″11954-57

10416-54/20

Big end shells, small journal 1.46″, -.020′11954-57

10416-54/30

Big end shells, small journal 1.46″, -.030″11954-57

10416-54/40

Big end shells, small journal 1.46″, -.040″11954-57

10416-58/std

Big end shells, large Journal 1.68″, Std11958

10416-58/10

Big end shells, large journal 1.68″, -.010″11958

10416-58/20

Big end shells, large journal 1.68″, -.020″11958

10416-58/30

Big end shells, large journal 1.68″, -.030″11958

10416-58/40

Big end shells, large journal 1.68″, -.040″11958

10416-58/50

Big end shells -.050, large journal, set11957-58

10416-58/60

Big end shells -.060, large journal, set11957-58

10417-54

Big-end bolt for small journal crank41954-58

10417-58

Big-end bolt for large journal crank41957-58

10418-54

Big end nut washer so that spanner will fit41954-58

10419-54

Big end bolt nut, CEI41954-58

10419-54A

Big end bolt nut,  split type standard hex (CEI)41954-58

10420-54

Big end nut split pin, for use with original castle-type nuts41954-58

10421-54S

Crankshaft shims, to adjust end float, set of 5 (.003, .005,.010)1954-58

10423-54

Shim, .0l5″, outside bearing before sprocket shims11954-58

10425-54

Crankshaft pinion11954-58

10426-54

Oil pump worm drive11954-58

10427-54

Oil pump worm gear washer11954-58

10428-54

Half time pinion key11954-58

10429-54

Half time pinion locknut, left hand thread11954-58

10430-54

Half time pinion lockwasher11954-58

10451-54

Engine sprocket, 1st series with boss, 22T11954

10456-54

Shock absorber nut, 1st series11954

10458-54

Spring, shock absorber, 1st series 1 3/4″ bore11954

10459-54

Cush drive sleeve, 1st series with step on rear11954

10461-54

Shim, engine sprocket 0.010″1954-58

10463-54

Spring retaining nut split pin11954-58

10470-54

Sprocket, 22 teeth11954-58

10471-54

Sprocket, 24 teeth11954-58

10472-54

Shock absorber nut, 2nd series11954-55

10472-56

Shock absorber nut11956-58

10473-54

Sliding member11954-58

10474-54

Spring, shock absorber, 2nd series 1 5/8″ bore11954-58

10475-54

Cush drive sleeve, 2nd series use with spacer11954-58

10476-54

Cush drive spacer11954-58

10551-54F

Camshaft, UK and general export (EXCHANGE) (67‑334)11954-58

10552-54F

Camshaft, N America and sports (EXCHANGE) (67‑356)11954-58

10553-54U

Cam pinion11954-58

10556-54

Camshaft pinion key11954-58

10557-54

Camshaft pinion lockwasher11954-58

10558-54

Camshaft pinion nut11954-58

10561-54

Idler pinion and shaft, used11954-58

10564-54

Idler pinion key11954-58

10568-54

Auto advance unit, fibre gear11954-58

10568-90

Gear wheel with rivets, replacement for fibre gear on auto advance unit 10568-5411954-58

10600-54

Oil pump, new, with steel body11954-58

Re-conditioning of Gear type Oil pumps. The end plate and nose casting are machined flat, as is the new CNC body after fitting a set of gears, which restores the correct clearances between the gears and the end plates. When assembled the gasket surface is machined; the pump is dismantled, cleaned and oiled before being tested. The pumps should not be dismantled. Due to the design they may well be stiff to turn by hand, we can assure you that they have all been tested and are OK to use.

The cost includes a new CNC machined steel body to replace the dubious ‘Mazac’ original that is prone to swelling and crumbling! Any other parts that require replacement will be charged extra. When fitting a pump adjust its’ position so that the drive spindle inside the pump meshes correctly with the drive gear, not so tight that it wears and not so slack that teeth are broken. Do not omit the additional washer under the nose of the pump to keep the pump flat on the case.

10601-54

Oil pump body only, steel not ‘Mazac’11954-58

10602-54

Feed gear, driver with spindle11954-58

10603-54

Feed gear, driven, thin, no spindle11954-58

10604-54

Scavenge gear, driver c/w spindle11954-58

10605-54

Scavenge gear, driven, no spindle11954-58

10606-54

Spindle for driven gears11954-58

10607-54

Oil pump nose casting11954-58

10608-54

Worm drive spindle11954-58

10611-54

Worm drive spindle thrust washer11954-58

10612-54

Worm drive spindle circlip11954-58

10613-54

End plate for oil pump11954-58

S9-2

Ball bearing, internal non-return valve11954-58

S9-3

Ball bearing, pressure relief valve11954-58

SP1/4

Retaining nut (Nyloc)31954-58

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