Huntmaster Bottom End
For gasket sets see click here; individual gaskets click here; pistons click here; for oil, oil pipes and unions click here; for ball bearings click here.
It is a good idea to have the big-end eyes of alloy con-rods checked for ovality and it is imperative that the oil ways are cleaned out. When rebuilding the bottom end of a Huntmaster or other engine with a plain timing side bearing we strongly recommend that the bushes are fitted to the crankcases and then ‘line bored’. This will ensure that they are in perfect alignment with the drive side roller main bearings, resulting in a perfect bottom end, which will last many thousands of miles. We can of course carry out this work on your behalf, the cost of fitting each bush. We consider this money well spent for peace of mind and saves many hours of scraping in bushes, which is frequently required otherwise.
The crankshaft end float should be .001”-.003”. The diameter of the big end journal was increased in 1958 but this later crank is often found in earlier engines so please check. Standard size of the small big end journal is 1.460”, large 1.687”; timing side journal 1.375”. Big end nut torque setting is 22 lbs/ft.
Prices of camshafts are for exchange only, THIS MEANS THAT WE WANT YOUR OLD ONE FIRST. If the lobes of the cam are badly worn there will be an extra charge to cover the cost of building them up, price per lobe is part number 1750-91. Additionally if the camshaft is worn where it runs in a bush or bearing there will be an extra charge for reclaiming it by industrial hard chrome plating it back to size, price is given by part number RES-14. This guarantees that you get a good cam. The profiles we use are close but not necessarily exact copies of the originals. We can recondition any cams not listed.
Timing Case Screws Individual screws may be ordered but for convenience the contents of each set are listed. Sets with a ‘Q’ suffix are in stainless steel.
Huntmaster | Set No. | 014 | 015 | 020 |
Length | 2” | 1” | 2 1/8 | |
1954-58 outer | CS03 | 4 | 3 | 5 |
1954-58 outer, stainless | CS03Q | 4 | 3 | 5 |
1954-58 inner | CS10 | 4 |
Part No. | Description | Per | Years |
PACK-ADV-003 | 500 / 650 Twin, Crank kit | A | |
047 | Screw, through oil pump | 4 | 1954-58 |
0591 | Crankcase tie bolt, 5/16 X 1 1/2 | 1 | 1954-58 |
0591Q | Crankcase tie bolt, 5/16 X 1 1/2, stainless | 1 | 1954-58 |
45-2776 | Sprocket, 19 teeth | 1 | 1954-58 |
65-2538 | Sprocket, 20 tegs | 1 | 1954-58 |
65-2541 | Sprocket, 23 tegs | 1 | 1954-58 |
67-1132 | Sprocket, 18 tegs | 1 | 1954-58 |
67-1133 | Sprocket, 21 tegs | 1 | 1954-58 |
71-1126FH | Separate filter plate that fits between sump plate and crankcase | 1 | 1954-58 |
71-2370 | Oil pressure regulator assembly, 50 p.s.i. | 1 | 1954-58 |
2390-54 | Crankcase tie stud 5/16 X 4 1/8 | 2 | 1954-58 |
2393-54 | Crankcase tie stud, 5/16 X 3 ¼ | 1 | 1954-58 |
5882-54 | Oil pipe with nut, chrome, delivery | 1 | 1954 |
5885-54 | Oil pipe with nut, chrome, return, pattern wanted to copy, small reward. | 1 | 1954 |
5892-52 | Rubber ‘T’ connector, oil return pipe to tank and rocker feed pipe | 1 | 1954 |
5896-29 | Rubber connector, oil feed pipe to tank | 1 | 1954 |
10300-54U | Crankcases (used) state year | 1 | 1954-58 |
10303-54 | Inner timing cover | 1 | 1954-58 |
10304-54U | Timing cover | 1 | 1954-58 |
10307-54 | Cylinder base stud | 1954-58 | |
10311-54 | Sump plate stud | 4 | 1954-58 |
10314-54 | Steel sump plate, gauze, screws and gaskets – all the bits you need | 1 | 1954-58 |
10314-54A | Steel sump plate with magnetic drain plug, gauze, screws and gaskets – all the bits you need | 1 | 1954-58 |
10315-54 | Timed breather | 1 | 1954-58 |
10319-54 | Breather cork 1/8″ thick | AR | 1954-58 |
10320-54 | Breather cork 5/32” thick | AR | 1954-58 |
10322-54 | Breather cork 3/32″ thick | AR | 1954-58 |
10322A-54 | Breather cork 7/32″ thick | AR | 1954-58 |
10323-54 | Crankshaft oil seal | 1 | 1954-58 |
10329-54 | Main bearing, drive side | 1 | 1954-58 |
10330-54 | Main bearing, timing side bush | 1 | 1954-58 |
10330-54+10 | Main bearing, timing side bush, .010″ oversize on outside diameter for worn cases | 1 | 1954-58 |
Our timing side bushes are manufactured in the UK to a high standard and are suitable for crankshafts down to -.060 and must be line bored to size after fitting; see the notes at the start of this section. | |||
10331-54 | Camshaft and inner idler pinion bush | 4 | 1954-58 |
10332-54 | Crankcase dowel | 1 | 1954-58 |
10334-54 | Oil pump stud, long | 2 | 1954-58 |
10335-54 | Oil pump stud, short | 1 | 1954-58 |
10336-54 | Tie stud, upper rear crankcase | 1 | 1954-58 |
10337-54 | Magneto retaining stud | 3 | 1954-58 |
10338-54 | Stud / Dowel for timing case | AR | 1954-58 |
10340-54 | Idler pinion bush, outer | 1 | 1954-58 |
10344-54 | Dynamo driving sprocket | 1 | 1954-58 |
10345-54 | Lockwasher, dynamo driving sprocket | 1 | 1954-58 |
10346-54 | Dynamo driving sprocket nut | 1 | 1954-58 |
10348-54 | Dynamo driven sprocket 11T | 1 | 1954-58 |
10349-54 | Dynamo sprocket lockwasher | 1 | 1954-58 |
10351-54 | Dynamo cork | 1 | 1954-58 |
10352-54 | Dynamo driven sprocket nut | 1 | 1954-58 |
10353-54 | Dynamo chain | 1 | 1954-58 |
10365-54 | Oil scavenge pipe from sump | 1 | 1954-58 |
10367-54 | Oil scavenge pipe bolt | 1 | 1954-58 |
10374-54 | Oil pressure regulator spring | 1 | 1954-58 |
10376-54 | Oil pipe union on cranklecase – doh!, I mean crankcase | 2 | 1954-58 |
10378-54 | Dynamo strap trunnion, tapped | 1 | 1954-58 |
10379-54 | Dynamo strap trunnion, plain | 1 | 1954-58 |
10380-54 | Dynamo strap bolt | 1 | 1954-58 |
10381-54 | Dynamo strap saddle washer | 1 | 1954-58 |
10382-54 | Dynamo strap pivot stud | 2 | 1954-58 |
10386-54 | Magneto bolt, long lower | 1 | 1954-58 |
10386-54Q | Magneto bolt, long lower, stainless | 1 | 1954-58 |
10388-54 | Anti drain valve spring, inside crankcase | 1 | 1954-58 |
10389-54 | Anti drain valve grub screw, above timing side main bush in crankcase | 1 | 1954-58 |
10390-54 | Breather pipe on left crankcase | 1 | 1954-58 |
10401-54 | Crankshaft assembly, small journal, used ones are usually available | 1 | 1954-57 |
10401-58 | Crankshaft assembly, large journal, used ones are occasionally available | 1 | 1958 |
10404-54 | Crankshaft sludge trap plug, small journal | 2 | 1954-57 |
10404-58 | Crankshaft sludge trap plug, large journal | 2 | 1958 |
10404-58A | Crankshaft sludge trap plug, large journal, uses hexagon ‘Allen’ key | 2 | 1958 |
10405-54 | Flywheel bolt, small journal | 6 | 1954-57 |
10405-58 | Set of flywheel bolts and washers, large journal crankshaft | 1 | 1954-58 |
10406-54 | Nut, flywheel bolt | 6 | 1954-58 |
10407-54 | Washer, flywheel bolt | 6 | 1954-58 |
10410-54 | Con-rod, drive side, small journal, reconditioned, EXCHANGE, may sell | 1 | 1954-57 |
10410-58 | Con-rod, drive side, large journal, brand new billet rod | 1 | 1958 |
10411-54 | Con-rod, timing side, small journal, reconditioned, EXCHANGE, may sell | 1 | 1954-57 |
10411-58 | Con-rod, timing side, large journal, brand new billet rod | 1 | 1958 |
10414-54 | Small end bush | 2 | 1954-58 |
10416-54/std | Big end shells, small journal 1.46″, Std | 1 | 1954-57 |
10416-54/10 | Big end shells, small journal 1.46″, -.010″ | 1 | 1954-57 |
10416-54/20 | Big end shells, small journal 1.46″, -.020′ | 1 | 1954-57 |
10416-54/30 | Big end shells, small journal 1.46″, -.030″ | 1 | 1954-57 |
10416-54/40 | Big end shells, small journal 1.46″, -.040″ | 1 | 1954-57 |
10416-58/std | Big end shells, large Journal 1.68″, Std | 1 | 1958 |
10416-58/10 | Big end shells, large journal 1.68″, -.010″ | 1 | 1958 |
10416-58/20 | Big end shells, large journal 1.68″, -.020″ | 1 | 1958 |
10416-58/30 | Big end shells, large journal 1.68″, -.030″ | 1 | 1958 |
10416-58/40 | Big end shells, large journal 1.68″, -.040″ | 1 | 1958 |
10416-58/50 | Big end shells -.050, large journal, set | 1 | 1957-58 |
10416-58/60 | Big end shells -.060, large journal, set | 1 | 1957-58 |
10417-54 | Big-end bolt for small journal crank | 4 | 1954-58 |
10417-58 | Big-end bolt for large journal crank | 4 | 1957-58 |
10418-54 | Big end nut washer so that spanner will fit | 4 | 1954-58 |
10419-54 | Big end bolt nut, CEI | 4 | 1954-58 |
10419-54A | Big end bolt nut, split type standard hex (CEI) | 4 | 1954-58 |
10420-54 | Big end nut split pin, for use with original castle-type nuts | 4 | 1954-58 |
10421-54S | Crankshaft shims, to adjust end float, set of 5 (.003, .005,.010) | 1954-58 | |
10423-54 | Shim, .0l5″, outside bearing before sprocket shims | 1 | 1954-58 |
10425-54 | Crankshaft pinion | 1 | 1954-58 |
10426-54 | Oil pump worm drive | 1 | 1954-58 |
10427-54 | Oil pump worm gear washer | 1 | 1954-58 |
10428-54 | Half time pinion key | 1 | 1954-58 |
10429-54 | Half time pinion locknut, left hand thread | 1 | 1954-58 |
10430-54 | Half time pinion lockwasher | 1 | 1954-58 |
10451-54 | Engine sprocket, 1st series with boss, 22T | 1 | 1954 |
10456-54 | Shock absorber nut, 1st series | 1 | 1954 |
10458-54 | Spring, shock absorber, 1st series 1 3/4″ bore | 1 | 1954 |
10459-54 | Cush drive sleeve, 1st series with step on rear | 1 | 1954 |
10461-54 | Shim, engine sprocket 0.010″ | 1954-58 | |
10463-54 | Spring retaining nut split pin | 1 | 1954-58 |
10470-54 | Sprocket, 22 teeth | 1 | 1954-58 |
10471-54 | Sprocket, 24 teeth | 1 | 1954-58 |
10472-54 | Shock absorber nut, 2nd series | 1 | 1954-55 |
10472-56 | Shock absorber nut | 1 | 1956-58 |
10473-54 | Sliding member | 1 | 1954-58 |
10474-54 | Spring, shock absorber, 2nd series 1 5/8″ bore | 1 | 1954-58 |
10475-54 | Cush drive sleeve, 2nd series use with spacer | 1 | 1954-58 |
10476-54 | Cush drive spacer | 1 | 1954-58 |
10551-54F | Camshaft, UK and general export (EXCHANGE) (67‑334) | 1 | 1954-58 |
10552-54F | Camshaft, N America and sports (EXCHANGE) (67‑356) | 1 | 1954-58 |
10553-54U | Cam pinion | 1 | 1954-58 |
10556-54 | Camshaft pinion key | 1 | 1954-58 |
10557-54 | Camshaft pinion lockwasher | 1 | 1954-58 |
10558-54 | Camshaft pinion nut | 1 | 1954-58 |
10561-54 | Idler pinion and shaft, used | 1 | 1954-58 |
10564-54 | Idler pinion key | 1 | 1954-58 |
10568-54 | Auto advance unit, fibre gear | 1 | 1954-58 |
10568-90 | Gear wheel with rivets, replacement for fibre gear on auto advance unit 10568-54 | 1 | 1954-58 |
10600-54 | Oil pump, new, with steel body | 1 | 1954-58 |
Re-conditioning of Gear type Oil pumps. The end plate and nose casting are machined flat, as is the new CNC body after fitting a set of gears, which restores the correct clearances between the gears and the end plates. When assembled the gasket surface is machined; the pump is dismantled, cleaned and oiled before being tested. The pumps should not be dismantled. Due to the design they may well be stiff to turn by hand, we can assure you that they have all been tested and are OK to use. | |||
The cost includes a new CNC machined steel body to replace the dubious ‘Mazac’ original that is prone to swelling and crumbling! Any other parts that require replacement will be charged extra. When fitting a pump adjust its’ position so that the drive spindle inside the pump meshes correctly with the drive gear, not so tight that it wears and not so slack that teeth are broken. Do not omit the additional washer under the nose of the pump to keep the pump flat on the case. | |||
10601-54 | Oil pump body only, steel not ‘Mazac’ | 1 | 1954-58 |
10602-54 | Feed gear, driver with spindle | 1 | 1954-58 |
10603-54 | Feed gear, driven, thin, no spindle | 1 | 1954-58 |
10604-54 | Scavenge gear, driver c/w spindle | 1 | 1954-58 |
10605-54 | Scavenge gear, driven, no spindle | 1 | 1954-58 |
10606-54 | Spindle for driven gears | 1 | 1954-58 |
10607-54 | Oil pump nose casting | 1 | 1954-58 |
10608-54 | Worm drive spindle | 1 | 1954-58 |
10611-54 | Worm drive spindle thrust washer | 1 | 1954-58 |
10612-54 | Worm drive spindle circlip | 1 | 1954-58 |
10613-54 | End plate for oil pump | 1 | 1954-58 |
S9-2 | Ball bearing, internal non-return valve | 1 | 1954-58 |
S9-3 | Ball bearing, pressure relief valve | 1 | 1954-58 |
SP1/4 | Retaining nut (Nyloc) | 3 | 1954-58 |
No products were found matching your selection, but we still might be able to help! Give us a call on 01986 894798 or email spares@draganfly.co.uk