Headlamps

The first electrically powered headlamp was known as the SS49 with a curious bayonet fitting rim, the glass and reflector were separate parts and the shell contained a fancy ammeter and even fancier switch with manual charging control. The ammeter was placed at the rear of the shell making it rather difficult to see and in 1930 a variation arrived, the H52, which had the ammeter positioned on the top of the shell where it could be seen, the switch taking the position of the ammeter. In 1934 it was replaced in turn by an 8” headlamp, which was available with a flat or domed glass and the switch and ammeter were now in a separate instrument panel on the shell. This was in use up to the war when the headlamp was changed to a more economical 6″ (with blackout masks it did not really matter what was under the hood). 7″ headlamps, still with separate glass and reflectors were introduced in 1949, as supplies became available. In 1951 the separate glass and reflector was replaced by a combined unit with a new type of bulb known as the British Pre-Focus or BPF which meant an end to focusing the bulb whenever it was changed. We call the earlier bulb the pre-pre-focus If you have a 1934-1949 headlamp it is important to identify whether the glass should be flat or domed as this affects the shell, rim and catch as well as the glass and these parts are not interchangeable. Ariel always fitted headlamps with flat glasses up to the end of the war but this did not prevent a domed glass headlamp being requested by the first owner. The model type will be stamped into the base of the shell near the catch. The lamps with dome shape glasses use a cast alloy clip, whilst the flat glass type uses a sheet steel clip, Usually! Lucas headlamp model codes are: – M= dome glass; D=flat glass; U=instrument panel; 42=6”; 142=7 ½” (8”); 575=5 ¾”; 700=7”.

Headlamp Assemblies and Application

Use this list to find out which headlamp should be fitted or use the description to find out what is actually fitted. Complete headlamps are listed under the model number in the price list, where available. Some are made India and are very good copies with the exception of the ammeter, which is not very good. Others are made by us and assembled using parts from a variety of sources. The 1951-55 Square Four headlamp is listed as different by Lucas but the only difference is the ‘red spot’ ammeter, which is not currently available so we will supply a standard headlamp instead. For available parts see the table below using the ‘Ref No.’.

Part No.

Description

Ref No.

Model

Years

SS49

6” Bayonet fixing rim, ammeter is on the rear of the shell, switch is on topAll1929

H52

6” Bayonet fixing rim, ammeter on top of shell, switch is on the rear.All1930-33

M40

Small headlamp used on the Colts with Maglita equipmentColt1931-32

DU142

7 1/2″ aperture, originally with separate reflector and flat glass 7 13/16” diameter, instrument panel with switch and ammeter.1All1934-40

DU142I

7 1/2″ aperture, originally separate reflector and flat glass 7 13/16” diameter, instrument panel with switch and ammeter.1All1936-40
The headlamps fitted to the W/NG varied with each contract and there are several variations, which require a separate book. Some suitable parts are listed below but ideally a parts book for the specific contract should be consulted, click here. – See listing belowW/NG1940-45

WDU42A

6 1/2” aperture, flat glass, instrument panel with switch and ammeter, black out mask2W/NG1940-45

WDU42B

6 1/2″ aperture, flat glass 6 9/16” diameter, blank instrument panel, black out mask2W/NG1940-45

MU42

6 1/2″ aperture, domed glass, instrument panel with switch and ammeter3All1945-48

SSU700P

7″ with instrument panel with ammeter and switch, pilot4Sing1949-50

SSU700P

7″ with instrument panel with ammeter and switch, pilot4KH1949

SSU700P

7″ with instrument panel with ammeter and PLC5 switch, pilot. Not available. For parts see 1949 KH except for the shell, panel and switch, for switch click here.4SQ1949

MU42

6 1/2″ aperture, domed glass, instrument panel with switch and ammeter3VCH1950-51

MU42

6 1/2″ aperture, domed glass, instrument panel with switch and ammeter3HS MKI1956-58

SS700P

7″ aperture, no instrument panel, pilot. Order medallion separately6KH/SQ1950

SS700PC

As above but chrome

SSU700P

7″ with instrument panel with ammeter and switch, pilot5All1951

SSU700P/1

7″ with instrument panel with switch and ammeter and under slung pilot7All1952-54

SSU700P

7″ with instrument panel with ammeter and switch, pilot5All1955

SS700P

7″ aperture, no instrument panel, pilot. The shell has 2 holes for the speedometer cable to pass through with a rubber tube, the replacement shells are lacking this feature and these holes will have to be added.6All1956

MCH60

7″ aperture, no instrument panel, pilot. Originally with a shallow shell to make room for the speedometer cable instead of passing through the shell as in 1956, however this shell is not available, use 517 003 but see notes for 1956 above. Use SS700P assembly.8All1957-58

The parts listed below are for the original headlamps, most replacement headlamps use later fittings and some of the parts below will be later designs but will fit and do the same job as the original. For details of switches see section 40D. Please read the notes at the bottom of the table.

Note

DU142

WDU42

MU42

SSU700P

SSU700P

SS700P

SSU700P/1

MCH60

Ref No.

1

2

3

4

5

6

7

8

 1  Shell

515148

515677G

516293G

516358

516358

517003

517005/U

517215

 2  Bolt

0590-46

0590-46

0590-46

0590-46

0590-46

0590-46

0590-46

0590-46

 3  Washer

0590A

0590A

0590A

0590A

0590A

0590A

0590A

0590A

 4  Panel

*

516524

516524

516524

516524

516524

516524

 5  Screw

*

186130

186130

186130

186130

186130

186130

 6  Nut

*

186130N

186130N

186130N

186130N

186130N

186130N

 7  Medallion

*

186907

 8  Lucas

*

36084

36084

36084

36084

36084

36084

 8  Pattern

*

36084A

36084A

36084A

36084A

36084A

36084A

 9  ‘O’ ring

523986

523986

523986

523986

523986

523986

10  Rim

515172

509484

553248

553248

553248

553248

553248

11  Mask

84604

12  ‘W’ clip

515917

516190

509753

504665

504665

504665

504665

504665

13  Catch

515147

515147

509936

534296

534296

534296

534296

534296

14  Spring

509191

15  Screw

144 291

144 291

144 291

144 291

144 291

16  Light unit

*

515140

516144

553147

555309L

555309L

555309L

555309L

555309L

16  Modern

*

555309A

555309A

555309A

555309A

555309A

17  Glass

See 16

516144A

550875

18  Reflector

See 16

See 16

See 16

19  Bulb holder

515191

515191

504801

20  Bulb holder

*

554602

554602

554602

554602

554602

21  Bulb holder

54957702

54957702

54957702

516597

54957702

22  Terminal

188818

188818

188818

188818

188818

23  Lens

516386

23a rubber beading for lens

516395

24  Grommet

859060

25  Main bulb

168

170

168

170

170

26  BPF bulb

312

312

312

312

312

27  Pilot bulb

200

200

200

988

988

988

988

988

28  Switch

*

31340

31340

31340

31340

31315

31340

31315

28  ‘O’ ring

523986

523986

523986

523986

523986

523986

523986

29  Beading

516524A

516524A

516524A

516524A

516524A

516524A

516524A

30  Tube for speedometer cable 1956 only

19-2126

NOTES N/A       Not available —         Not fitted 4           Instrument panel – complete with switch and a cheap ammeter, not suitable for 1949 SQ4 5 & 6    Screw for instrument panel – these seem to vary, some at least due to damage, usually there is a threaded bush in the shell but often a nut has to used as the bush is missing. 7           Medallion – 1950 KH and SQ4 only, 7/8” diameter 8 & 9    Ammeter – not correct for 1949-58 SQ4 as there is no charging light but will still work 16         Light unit 515140 – replaces the original glass and reflector and uses BPF bulbs (312 or 414) and holder (554 602), which are not included. Although this unit is for flat glass headlamps it is slightly domed and does fit the original rim and shell, the glass has a large diamond pattern as per the original domed glasses. 16         Light unit 553147 – uses BPF bulb, not supplied, order 312 or 414. 16         Light unit 555309A – uses modern 12 volt P43T bulbs, fittings are included but bulbs are not; order 472 from bulb section. 20         Main bulb holder – some early SS700 units use a 504801 bulb holder which was obsolete by 1957 and still is not available, if one of these is needed a later light unit will have to be fitted. 28         For the switch

Part No.

Description

Model

Years

5669-54

Reflector. Earlier models did not have a reflector but one may be required by your local safety enforcement authority, a reflector is incorporated in the light unit of later models.S/arm1953-54

56023

Tank panel trouble light DC40, working version, bayonet fitting1939-50

ELE-50

Bulb holder for chronometric speedometer1938-58

H52-RIM

Rim, bayonet fixing, bare brass1929-32

186906

‘King of the Road’ medallion, 5/8” diameter, not usually ArielNot Ariel

397092

‘King of the Road’ medallion, 1 1/8” diameter, not usually ArielNot Ariel

507586

Light unit (glass and reflector) with BPF fittings, domed, not usually ArielMU142

507586A

Glass only, domed, not usually ArielMU142

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